The Making of a Hollow Wooden SUP

It always starts with a pile of dust…

Free handed the initial curves and V-nose cut out.

Free handed the initial curves and V-nose cut out.

 Scabbing together side pieces for the full 12 foot length.

 Scabbing together side pieces for the full 12 foot length.

 
 

 Trial and error - the shape of a watercraft

 
The first curve of the sides is set to find the deck curve.

The first curve of the sides is set to find the deck curve.

It begins to take a full shape.

It begins to take a full shape.

Both sides were cut together so the patterning only happens once.

Both sides were cut together so the patterning only happens once.

How will it paddle?

How will it paddle?

 

Interior Framing

 

The Sapele and Walnut hardwoods are planed to thickness

The Sapele and Walnut hardwoods are planed to thickness

Decking is ripped to width, marking each for book matching

Decking is ripped to width, marking each for book matching

First ride on our “dumb waiter.”

The clamp forest sprouts up

The clamp forest sprouts up

Each piece of decking is glued in place

Each piece of decking is glued in place

Planking-looks-classic

 Somewhere under there is a paddleboard!

The deck is routed to the sides and the true shape emerges.

Tail to nose

Tail to nose

The prow lines add a stealthy look

The prow lines add a stealthy look

Nose to tail

Nose to tail

Leaf matching from the nose

Leaf matching from the nose

 

 

 Into the glassing room.

 
 
First layer.

First layer.

Layers of glass play tricks on the eye

Layers of glass play tricks on the eye

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Single layer of glass for the bottom

Single layer of glass for the bottom

A classic layout for the decking

A classic layout for the decking

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Second layer on top - sanding in between

Second layer on top - sanding in between

The speedy looking gloss finish

The speedy looking gloss finish

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And, finally… Out to the beach! This V-nose touring SUP paddled effortlessly, keeping up inertia and producing almost nonexistent wake.

Paddleboard-on-beach.jpg
Paddleboard-on-the-water.jpg

 

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Next time, I hope to see you out there!